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Steady development

SC Condensate is a leading West Kazakhstan company in petroleum products production and sales thus possessing a reputation of a reliable partner. According to the annual ranking of National Business journal, the company enters Kazakhstan Top 100 Companies list in sales for the last 12 years running. SC Condensate is a large domestic taxpayer contributing to the economic development and social stability of the region.

During the entire period of its activity, the company followed the strategy of dynamic and steady development. To provide stable and long-term development of the company, a look-ahead plan on strategic development was elaborated. The main directions of this plan are production facilities modernization, extension, re-equipment using new technologies. This resulted in continuous growth of production efficiency due to increase of production volume and refinery yield, product quality enhancement, widening of assortment as well as environmental improvements in the region.

Thus, the plant was upgraded in 2008 which resulted in the increase of the design capacity of gas condensate processing from 400 KTA up to 600 KTA.

In the same year the company facilities employed a petroleum vapor recovery system equipped with vapor-air mixture treatment units with enclosed petroleum storage and loading and unloading to reduce air pollution by harmful emissions. This project enables trapping petroleum vapors coming out of the tank farm and loading racks which resulted in reduced hydrocarbon and mercaptan air emissions by more than 90%.

Another facility of importance for the company was commissioned in 2010 – Flash and stabilization gas utilization. Once started operating, it enabled conditioning of all the sour hydrocarbon gas generated during feedstock processing to be ready for pipeline transportation for use in the adjacent plant process. This project enables drastical decrease of greenhouse pollution by harmful emissions.

In order to widen the assortment of raw hydrocarbons processed, the company has upgraded Mini-refinery production by putting 2 extra tanks with pump stations, crude oil reception units and light petroleum product loading into operation in 2012.

In 2012 SC Condensate initiated execution of an important innovative project named “Phase II of Refinery Development – Production of Environmental Class 5 Motor Fuels”. The project is included in the Roadmap of Industrial Development of Kazakhstan. The project is completed in November 2016.

In 2016 tank farm modernization was completed with the reconstruction of 3 No. existing tanks to use them for gasoline and isoriformate receiving and temporarily storing; construction of gasoline blending units and truck tank car refilling; construction of three underground tanks to store MTBE high-octane additive; gas leveling and recovery systems for gasoline vapors and additives, combining tanks and risers for filling rail tank cars and truck tank cars with gasoline, as well as gas cushion discharge line from MTBE tanks; construction of a 1000 m3 tank for fire water storage and many other upgrades.

In 2016, a new intermediate tank farm of five 2000 m3 each tanks and a gasoline recovery unit was put into operation in the Mini-refinery.

Dark oil product tank farm consisting of 2 tanks with 2000 m3 nominal volume and pumping unit and truck tank car vacuum bottoms loading and unloading unit was put into operation in the Feedstock and Heavy Oil Products Terminal in 2016 under "Facilities for receiving, storing and shipping vacuum bottoms/fuel oil in the Feedstock and Heavy Oil Products Terminal" Project.

In 2016 construction of a new technical chemical laboratory in the Feedstock and Heavy Oil Products Terminal was completed. The laboratory is equipped with built-in laboratory furniture and high-tech, state-of-the-art equipment to carry out researches in 400 procedures in compliance with the domestic and international standards. The same year 2 No. new gas filling stations were put into operation both in Aksay and Uralsk.

In November 2016 our company launched K5 gasoline plant with the capacity of over 200 KTA thus enabling to fully satisfy West Kazakhstan demand in gasoline. SC Condensate was the first in Kazakhstan to produce a wide assortment of high-octane unleaded gasoline of Environmental Class K5 thus complying with international standards. In December 2016 the company started selling new high quality and competitive products: K5 (Euro 5) 92 RON & 95 RON motor gasolines. Gasoline is sold at own gas filing stations as well as to wholesale customers.

In early April 2017, a new production facility was put into operation and that is the Vacuum Distillation Section, with a design capacity of 250 KTA as well as facilities for receiving, storing and shipping vacuum distillation products. The new process unit enables enhancing light oil product yield up to 90% and extract the following main products with higher added value from raw materials:

  • distillates used for the production of motor gasoline and diesel fuel;
  • vacuum gas oil which will be used for further processing to produce motor fuels and lubricating oils;
  • vacuum bottoms used to produce road and roofing asphalts;
  • technical chemical laboratory is equipped with high-tech, state-of-the-art equipment to carry out researches in 400 procedures in compliance with the domestic and international standards.